Saturday, January 21, 2012

Overcentre Valves and Counterbalance Valves


Application
Overcentre valves give static and dynamic control of loads by regulating flow into and out of hydraulic actuators. The Overcentre valve will stop the load from running away in the event of a hose burst. If open centre directional control valves are used, they will allow the thermal expansion relief of the hydraulic fluid. These valves provide excellent hose burst protection.

Operation
The check section allows free flow into the actuator (from 2 to 1) then holds and locks the load against movement (from 1 to 2). The pilot pressure in the pilot port (3) will give a controlled movement to piston when the pressure is applied. 

The pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimization of load control and energy usage, a choice of pilot ratios can be made available. 

The pressure required to open the valve and start actuator movement can be calculated as follows:

Pilot Pressure = (Relief Setting - Load Pressure) / Pilot Ratio


Pilot Ratios

3:1 
Best suited for extremely unstable applications such as long booms


4:1 Best suited for applications with variable  load and unstable 
machine structure
5:1 Best suited for applications with variable  load and unstable 
machine structure

7:1 Best suited for applications where the load remains relatively constant





Specifications


Max Flow
Up to 400 litres/min
Max. Load Induced Pressure
270 bar
Relief Setting
350 bar
Cartridge Material
Working Parts: Hardened and Ground External Surfaces: Zinc Plated
Operating Temperature
-20’C to +90’C
Port Sizes
3/8” BSP to 1.1/4” BSP
Leakage
Less than 35 millilitres/min

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